Machine equipment
Perfectly coordinated machining centres not only offer an unusually wide manufacturing spectrum, but also the highest level of quality, flexibility and reliability. This allows us to react quickly to changes and product modifications on demand. Our quality department analyses and monitors the quality of the components during the production process. During production, we pay attention to strict separation of the materials in order to maintain the positive properties of the more noble materials. Examples of materials: 1.4016 / X6Cr17 / AISI 430, 1.4301 / X5CrNi18-10 / AISI 304, 1.4571 / X5CrNi18-10 / AISI 316Ti
Laser and punching machine
TruMatic 6000 L - 1300
General information:
|
• Punching/laser: |
2585 x 1280 mm combined |
Capacities:
|
• Thickness: |
max. 8 mm sheet thickness |
|
• Punching force: |
max. 220 kN |
|
• Weight: |
max. 200 kg workpiece weight |
|
• Stroke rate: |
max. punching 900 1/min, marking 2800 1/min |
Loading and unloading of the punching or combination machine
TruMatic 6000
Loading:
|
• Sheet size: |
max. 2500 x 1250 mm |
Laser Cutting
TRUMPF TruLaser 1030 (L22)
General information:
|
• Operation range: |
3000 x 1500 mm |
|
• Speed: |
60 m/min |
Maximum thickness of sheets:
|
• Thickness: |
max. 16 mm |
|
• Weight: |
max. 575 kg |
|
• Thickness: |
max. 8 mm sheet thickness |
|
• Thickness: |
max. 6 mm sheet thickness aluminium |
Cutting
Plate shear Amada GPN 425
General information:
|
• Operation range: |
2500 mm |
Plate shear Amada GPN 425
Maximum thickness of sheets:
|
• Steel: |
4 mm |
|
• Stainless steel: |
2 mm |
Circle cutter
General information:
|
• Type: |
KSE 25/10 |
|
• Thickness: |
max. 2.5 mm thickness of sheets (ST 37, 400 N/qmm) |
|
• Roundel-Ø: |
1000 mm |
|
• Radius: |
350 mm jip working radius |
Punching
Trumpf Trumatic 500 Rotation
General information:
|
• Operation range: |
3085 x 1600 mm |
|
• Punching force: |
max. 220 kN |
|
• Hubs per min.: |
EN ca. 65 kg |
Maximum thickness of sheets:
|
• Thickness: |
8 mm sheet thickness |
|
• Weight: |
150 kg weight of components |
|
• Diameter: |
76.2 mm diameter of components |
Punching and bending
Stamping and bending machine GRM 50
General information:
|
• Material feed: |
with pliers |
|
• Equipment: |
4 slides for moving the tool |
|
• Feed: |
max. 352 mm |
Lifting
Sheet metal lifter with crane
General information:
|
• Crane: |
360° pillar slewing crane |
|
• Load capacity: |
250 kg |
|
• Radius: |
4000 mm jip working radius |
Maximum thickness of sheets:
|
• Sheet size: |
up to max. 1.25 x 2.5 m sheet metal |
|
• Weight: |
up to max. 500 kg load capacity |
Area of application:
|
For the gentle placement of sheet metal on our sheet metal processing machines |
Forming / Rolling up
Forming / Edging
Promecam / RG 50-20
General information:
|
• Compressive force: |
50 t |
|
• Bending lenght: |
2000 mm |
|
• Hub: |
100 mm |
|
• Backgauge: |
600 mm |
Forming / Flanging
Boschert Profi 28 CNC
General information:
|
• Compressive force: |
280 kN |
|
• Bending lenght: |
1000 mm |
|
• Radius: |
200 mm jip working radius |
|
• Passage: |
890 mm passage between the frame |
Forming / Bending
Semi-automatic folding machine
General information:
|
• Execution: |
with goat foot segments |
|
• Bending lenght: |
max. 1270 mm |
|
• Thickness: |
max. 2.75 mm thickness of sheets (ST 37, 400 N/qmm) |
|
• Bending angle: |
100/150° |
|
• Opening width: |
max. 45 mm |
Forming / Beading
EasyFormer RAS 12.35-3
General information:
|
• Thickness: |
max. 1,75 mm thickness of sheets |
|
• Distance: |
63 mm roller center distance |
|
• Working depth: |
max. 255 mm |
Welding
Spot welding machine PL 100EH
Dalex
General information:
|
• Rated output: |
100 kVA at 50 % ED |
|
• Output: |
340 kVA (Maximum welding output) |
|
• Current: |
33.2 kA (Maximum welding current) |
|
• Electrode force: |
100 - 600 daN |
|
• Nominal extension: |
350 - 650 mm |
|
• Horn spacing: |
160 - 360 mm |
Spot welding machine SL 202
Dalex
General information:
|
• Rated output: |
20 kVA at 50 % ED |
|
• Output: |
54,4 kVA (Maximum welding output) |
|
• Current: |
12 kA (Maximum welding current) |
|
• Electrode force: |
75 - 420 daN |
|
• Radius: |
130 - 500 mm jip working radius |
|
• Horn spacing: |
250 mm |
|
• Electrode holder: |
135 mm adjustable |
Longitudinal seam welding / Fronius - Elena ll
Schnelldorfer
General information:
|
• Weldable pipe Ø: |
80 - 800 mm |
|
• Length weldable max.: |
1000 mm |
|
• Thickness: |
0.2 - 3.0 mm thickness of sheets |
Corner seam welding machine
(TIG)
General information:
|
• Welding process: |
TIG welding |
|
• Material: |
Steel / stainles steel |
|
• Thickness: |
0.2 - 2.0 mm thickness of sheets |
|
• Welding length: |
up to max. 500 mm |
Mill / drill
Pillar drilling maschine / Alzmetall AB 34/SV
General information:
|
• Output: |
1.4 - 2.2 kW |
|
• Roating speed U/min.: |
100 - 1800 U/min |
|
• Radius: |
300 mm jip working radius |
|
• Steel E335 (st60) |
max. 40 mm |
|
• Casting EN-GJL-200: |
max. 40 mm |
Surface techniques
Pickling and passivation of stainless steel
to remove impurities
and formation of the
protective passive layer.
Painting
Spray and dip coating
to protect surface
and for color design.
Powder coating:
for a homogeneous and resistant surface
resistant surface.
Wagner
General information:
• Operation range:
3000 x 2000 x 1120 mm
• Equipment:
– Lacquer sludge ladle holder
– wasserberieselte
extraction system